Free tool · Project management

Construction rework cost calculator: office hours and site rework

Put a number on what nobody measures today: the hours your team spends redoing deliverables, and what published studies attribute to rework as a share of project value.

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Calculate the cost of rework

Office rework

Site rework

What rework costs

Annual office loss
US$ 36,000
Monthly loss
US$ 3,000
Of annual revenue
—
Days lost per month
5.0
8-hour working days

Scenarios on project value

StudyRateCost
GIRI, direct cost5.0 %US$ 50,000
EAN and UNAD, Colombia12.4 %US$ 124,000
GIRI, with indirect costs25.0 %US$ 250,000

The rates are scenarios from published studies, not a forecast for your project. Your data is processed in your browser.

Construction rework cost calculator

In short

The cost of rework has two readings. In the office, it's the hours the team spends redoing finished work, times its loaded hourly cost. On site, studies estimate it as a share of project value: about 5% in direct cost according to the UK's Get It Right Initiative, up to 12.4% according to Universidad EAN and UNAD research in Colombia, and up to 25% once indirect costs are included. One month of tracking is enough to get your own number.

How it's calculated

Monthly loss = rework hours per month × hourly cost

Annual loss = monthly loss × 12

Share of the business = annual loss / annual revenue

The hourly cost is the loaded cost: salary, benefits and payroll taxes, equipment, software and office, divided by productive hours. Using salary alone understates the loss.

The rework rates the calculator uses

StudyWhat it measuresRate on project value
Get It Right Initiative (UK)Direct cost of avoidable errors≈ 5%
Universidad EAN and UNAD (Colombia, 2026)Reworkup to 12.4%
Get It Right Initiative (UK)Including indirect costsup to 25%

These are scenarios, not a forecast for your project. In the US, the FMI and PlanGrid study (2018) traced 48% of rework to poor communication and poor project data. Sources and detail are in the cost of rework in construction.

How to get your firm's real number

  1. For one month, have the team log in a shared sheet the hours spent redoing anything already delivered or calculated: date, person, what was redone and how many hours.
  2. Count how many revisions each deliverable needs before approval. Three or more as a habit points to a process problem.
  3. Compare budgeted quantities with what was actually built on the main line items.

Put those hours into this calculator and you get the annual loss. That's the number that starts the conversation with leadership.

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Did the number come out high? We'll show you where it comes from.

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Construction rework cost calculator

Frequently asked questions

What is the cost of rework in construction?

It depends on what you count. The UK's Get It Right Initiative estimates about 5% of project value in direct cost and up to 25% with indirect costs. In the US, FMI and PlanGrid put rework from poor data and miscommunication at about $31.3 billion in 2018.

What is a loaded hourly cost?

It's what an hour of work really costs the firm: salary, benefits and payroll taxes, equipment, software and office, divided by productive hours. It's higher than the hourly wage, and it's the right figure for measuring rework.

How do you measure rework hours if nobody logs them?

With a shared sheet for one month: date, person, what was redone and how many hours. No system needed. At the end of the month, total hours times the loaded cost gives the monthly loss.

Why do studies give such different rates?

Because they measure different things: some count only the direct cost of redoing work, others add indirect costs such as delays and latent defects, and each one covers its own country and project type. That's why the calculator shows them as scenarios rather than a single number.

How do you reduce construction rework?

By removing the manual steps where information splits from its source: quantities that come from the model, drawings that regenerate, automated standards checks before each deliverable, and coordinating disciplines in the model. We cover it in our article on the cost of rework.

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